All about Ford Mondeo

Brake pedal - removal and refitting
Braking system / Brake pedal - removal and refitting


Removal
1 Working inside the vehicle, move the driverТs seat fully to the rear, to allow maximum working area.

2 Remove the ashtray, then unscrew the screws and remove the lower facia panel.

3 Prise the hairpin clip from the right-hand end of the pedal pivot shaft, and remove the washer (see illustration).

12.3 Removing the hairpin clip from the right-hand end of the brake pedal
12.3 Removing the hairpin clip from the right-hand end of the brake pedal pivot shaft

4 Unscrew the nut securing the pedal trunnion to the pushrod. The nut is located near the top of the pedal (see illustrations).

12.4A Unscrew the nut securing the pedal trunnion to the pushrod . . .
12.4A Unscrew the nut securing the pedal trunnion to the pushrod . . .

12.4B . . . and remove the tube from the pushrod
12.4B . . . and remove the tube from the pushrod

5 Press the pedal pivot shaft to the left, through the mounting bracket, just far enough to allow the pedal to be withdrawn. On manual transmission models, leave the blue nylon spacer (located between the clutch and brake pedals) on the pivot shaft (see illustration).

12.5A Leave the nylon spacer (arrowed) in position on the pivot shaft
12.5A Leave the nylon spacer (arrowed) in position on the pivot shaft (left-hand-drive model shown, right-hand-drive similar)

On automatic transmission models, the shaft can be removed completely (see illustration).

12.5B Brake pedal components - automatic transmission models
12.5B Brake pedal components - automatic transmission models

1 Pedal
2 Rubber pad
3 Pivot shaft
4 Bush
5 Washer
6 Hairpin clip

6 With the pedal removed, prise out the bushes from each side. If necessary, also remove the pushrod trunnion and the rubber pad. Renew the components as necessary (see illustrations).

12.6A Prise out the bushes . . .
12.6A Prise out the bushes . . .

12.6B . . . from each side of the pedal . . .
12.6B . . . from each side of the pedal . . .

12.6C . . . and remove the pushrod trunnion
12.6C . . . and remove the pushrod trunnion

Refitting
7 Prior to refitting the pedal, apply a little grease to the pivot shaft, pedal bushes and trunnion.

8 Refitting is a reversal of the removal procedure, but make sure that the pedal bushes are correctly located, and that the pedal shaft УDФ section locates in the righthand side of the pedal bracket. Also make sure that the hairpin clip is correctly located.


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