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Hydraulic system - bleeding
Braking system / Hydraulic system - bleeding

Warning: Brake fluid is poisonous. Take care to keep it off bare skin, and in particular not to get splashes in your eyes.

The fluid also attacks paintwork - wash off spillages immediately with cold water.

1 If the master cylinder has been disconnected and reconnected, then the complete system (both circuits) must be bled of air. If a component of one circuit has been disturbed, then only that particular circuit need be bled.

2 Bleeding should commence on one front brake, followed by the diagonally-opposite rear brake. The remaining front brake should then be bled, followed by its diagonallyopposite rear brake.

3 There are a variety of do-it-yourself УonemanФ brake bleeding kits available from motor accessory shops, and it is recommended that one of these kits be used wherever possible, as they greatly simplify the brake bleeding operation. Follow the kit manufacturerТs instructions in conjunction with the following procedure. If a pressure-bleeding kit is obtained, then it will not be necessary to depress the brake pedal in the following procedure.

4 During the bleeding operation, do not allow the brake fluid level in the reservoir to drop below the minimum mark. If the level is allowed to fall so far that air is drawn in, the whole procedure will have to be started again from scratch. Only use new fluid for toppingup, preferably from a freshly-opened container. Never re-use fluid bled from the system.

5 Before starting, check that all rigid pipes and flexible hoses are in good condition, and that all hydraulic unions are tight. Take great care not to allow hydraulic fluid to come into contact with the vehicle paintwork, otherwise the finish will be seriously damaged. Wash off any spilt fluid immediately with cold water.

6 If a brake bleeding kit is not being used, gather together a clean jar, a length of plastic or rubber tubing which is a tight fit over the bleed screw, and a new can of the specified brake fluid (see Chapter 1 Specifications). The help of an assistant will also be required.

7 Clean the area around the bleed screw on the front brake unit to be bled (it is important that no dirt be allowed to enter the hydraulic system), and remove the dust cap. Connect one end of the tubing to the bleed screw, and immerse the other end in the jar, which should be filled with sufficient brake fluid to keep the end of the tube submerged.

8 Open the bleed screw by one or two turns, and have the assistant depress the brake pedal to the floor. Tighten the bleed screw at the end of the downstroke, then have the assistant release the pedal. Continue this procedure until clean brake fluid, free from air bubbles, can be seen flowing into the jar.

Finally tighten the bleed screw with the pedal in the fully-depressed position.

9 Remove the tube, and refit the dust cap.

Top-up the master cylinder reservoir if necessary, then repeat the procedure on the diagonally-opposite rear brake.

10 Repeat the procedure on the remaining circuit, starting with the front brake, and followed by the diagonally-opposite rear brake.

11 Check the feel of the brake pedal - it should be firm. If it is spongy, there is still some air in the system, and the bleeding procedure should be repeated.

12 When bleeding is complete, top-up the master cylinder reservoir and refit the cap.

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