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TCS throttle actuator - removal and refitting
Braking system / TCS throttle actuator - removal and refitting


Removal
1 The TCS throttle actuator is located in the front right-hand corner of the engine compartment. First disconnect the battery negative (earth) lead (Chapter 5, Section 1).

2 Disconnect the wiring multi-plug at the TCS actuator (see illustration).

24.2 Disconnecting the multi-plug (arrowed) at the TCS actuator
24.2 Disconnecting the multi-plug (arrowed) at the TCS actuator

3 Prise off the motor cover (see illustration).

24.3 Removing the TCS motor cover
24.3 Removing the TCS motor cover

4 Turn the upper throttle control segment, to provide some play in the accelerator cable leading to the throttle housing, then disconnect the cable by unhooking the end stop. Release the cable from the motor housing support (see illustrations).

24.4A Disconnecting the accelerator cable (arrowed) from the upper throttle
24.4A Disconnecting the accelerator cable (arrowed) from the upper throttle control segment

24.4B Releasing the cable from the motor housing support
24.4B Releasing the cable from the motor housing support

5 Turn the lower accelerator control segment, to provide play in the accelerator cable from the accelerator pedal, then disconnect the cable by unhooking the end stop. Release the cable from the motor housing support (see illustration).

24.5 Disconnecting the accelerator cable (arrowed) from the lower throttle
24.5 Disconnecting the accelerator cable (arrowed) from the lower throttle control segment

6 Unscrew the mounting bolts, and lift out the TCS throttle actuator (see illustration).

24.6 Removing the TCS actuator
24.6 Removing the TCS actuator

Refitting
7 Refitting is a reversal of the removal procedure. Adjust the accelerator cables as described in Chapter 4.


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