All about Ford Mondeo

Door - removal and refitting
Bodywork and fittings / Door - removal and refitting


Removal
1 Disconnect the battery negative (earth) lead (Chapter 5, Section 1).

2 Using a Torx key, unscrew and remove the check strap mounting screw(s). On the front door, there are two screws; on the rear door, there is only one (see illustrations).

15.2A Front door check strap mounting screw removal
15.2A Front door check strap mounting screw removal

15.2B Front door check strap removed
15.2B Front door check strap removed

3 Disconnect the wiring connector(s) by twisting them anti-clockwise. On the front door, there are two connectors; on the rear door, there is only one (see illustration).

15.3 Disconnecting a door wiring connector
15.3 Disconnecting a door wiring connector

4 Extract the small circlips from the top of the upper and lower hinge pins (see illustration).

15.4 Extract the small circlips . . .
15.4 Extract the small circlips . . .

5 Have an assistant support the weight of the door, then drive the hinge pins down through the hinges using a small drift (see illustrations).

15.5A . . . then drive out the hinge pins . . .
15.5A . . . then drive out the hinge pins . . .

15.5B . . . and remove them
15.5B . . . and remove them

6 Carefully withdraw the door from the hinges.

Refitting
7 Refitting is a reversal of the removal procedure, but check that the door lock passes over the striker centrally. If necessary, re-position the striker.


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