All about Ford Mondeo

Windscreen/tailgate washer system components - removal and refitting
Body electrical system / Windscreen/tailgate washer system components - removal and refitting


Removal
Washer reservoir and pump 1 Unscrew the bolts, and release the clips to remove the radiator lower cover.

2 Unscrew the mounting bolts, and pull the reservoir forwards slightly (see illustration).

22.2 Washer reservoir mounting bolts (arrowed)
22.2 Washer reservoir mounting bolts (arrowed)

For better access, it may be necessary to remove the front bumper.

3 Disconnect the multi-plugs for the windscreen washer pump and fluid level sensor (see illustration).

22.3 Disconnecting the washer pump and level sensor multi-plugs
22.3 Disconnecting the washer pump and level sensor multi-plugs

4 Disconnect the hoses from the windscreen washer pump and (where applicable) from the headlamp washer pump. Anticipate some loss of fluid by placing a container beneath the reservoir.

5 Withdraw the reservoir from the vehicle.

6 Pull the level sensor, the windscreen washer pump, and (where applicable) the headlamp washer pump, from the reservoir (see illustration).

22.6 Pulling the windscreen washer pump from the reservoir
22.6 Pulling the windscreen washer pump from the reservoir

7 Remove the rubber seals.

Washer nozzle (windscreen) 8 With the bonnet supported in its open position, carefully disconnect the washer tube from the bottom of the nozzle.

9 Using a screwdriver and working from under the bonnet, carefully prise out the nozzle. Where necessary, disconnect the wiring for the nozzle heater.

Washer nozzle (rear window) 10 With the tailgate open, carefully pull off the inner trim panel from the top of the tailgate.

11 Pull the washer tube from the bottom of the nozzle (see illustration).

22.11 Pull the washer tube from the bottom of the nozzle
22.11 Pull the washer tube from the bottom of the nozzle

12 Carefully prise the nozzle out of the tailgate glass, then prise out the rubber grommet (see illustrations). Where necessary, disconnect the wiring for the nozzle heater.

22.12A Remove the nozzle from the tailgate glass . . .
22.12A Remove the nozzle from the tailgate glass . . .

22.12B . . . and prise out the rubber grommet
22.12B . . . and prise out the rubber grommet

Refitting
13 Refitting is a reversal of the removal procedure. In the case of the washer nozzles, press them in until they are fully engaged. The rear window washer nozzle must rest against the rubber seal.


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